Solutions for Processing Super Napier for CBG plants

INTRODUCTION

In India Super Napier grass is widespread in every part of the country and is currently used as animal feed for winter months around the year availability of feed to animals, A few Smart farmers also make silage out of Napier for proper digestion into Animal Rumain/Digester. We provide complete solutions for making silage and cutting Napier across hundreds of Locations in India.

The other names of napier known in India are King grass, Sudanese grass, elephant grass, super bullet, CO4 & CO5 varieties. In Brazil new Variety Capia Su was Launched for Maximum output that has achieved up to 300 tons per year per acre

The variety of the Napier grass is not so important. What is more important is the Grow period age/Dry Matter . The young Napier grass, harvested between 50 to 65 days, has a lot of moisture content. Dry matter content is just 15-22%. Bio CNG output in this unmatured Napier is just 45 to 65 kg per tonne of grass. The matured Napier grass, harvested in 90 to 110 days, had 32 to 36% solid and showed better production 85 to 95 kg bioCNG per tonne grass.

There is a superstition that with 6 harvests every 60 days there would be more grass than with 4 harvests every 90 days. But in reality the amount of total solid per year per ha will not change. What changes is the amount of water in the grass. Water takes the useful volume of the reactor. The older Napier grass requires 2 times less volume of reactors.

Silaging Importance / Storage of napier Grass

Making silage from Napier grass for several reasons.

(1) Fresh Napier grass has a lot of air. And because of the air Napier grass can abruptly go afloat in the reactors. It's not only difficult to mix the floating grass, but it is also dangerous. Floating grass may destroy the roof and clog the gas pipes. During silaging grass air is removed by hydrulic press or Jf Silo Masters large Jumbo Bags Packing as well as other solutions availabe with us.

(2) During silaging acidation and hydrolisis processes start and biogas yeilds are increased 5-10%. Grass is pre-fermented with the lacto-acid bacteria. The minimum silaging time is 24 days.

(3) Silage storage is also needed during the raining seasons & winters when harvesting is not possible. Reactors must be fed constantly independently from the weather.

This page is updated every week with Latest

Inputs in Shredding technology for Napier Fine Shredding. Our Focus providing less then 1 mm particle size for Best extraction of bio cbg while extraction of lowest particle size in Super Napier grass

Solution STAGE 1 Procurment of NAPIER from Local farmers

FINE CHOPPED SUPER NAPIER CROPS BY FARMERS WHILE USING VIDHATA JF CHOPPERS THAT GIVE FINE CHOPPING OF
2 or 3 MM C90/Z10 MODELS OR 5 MM 60 MAX MODELS 1 HARVESTERS CAN ACHIVE UPTO 60 TONS OF CUTTING PER DAY

WIRG 75 OR 90 HP TRACTOR

ONSITE SILAGE PROCESS FARMER LEVEL

JF 60 MAX INTERGRATION WITH INLINEPACKING IN BAGS FOR SILAGINGIN VIDHATA 8D SILOPACK

Fresh Super Napier Cutting feed into Bio Grinder M3 model for further fine shredding less then 1 mm of super napier

24 DAYS SILAGE PROCESS IN BAGS AFTER BAGS NEED TO FEED AT PLANT ELIVATORS AND PROCESS IN BIO GRINDER FOR FEEDING INTO PRE CHAMBER

We provide Solutions for Napier Harvesting, fine Cutting, making silage , defibrillation and handeling machinery for Bio CBG/CNG projects

PACKING SILAGE IN LARGE 100 TONS BAGS SAUSAGE SILAGE , WE PROVIDE TRANNING ON SUCH SETUP

MACHINERY LIST PACKAGE A FOR AUTOMISATION-UPTO 100 TONS/DAY

ON FIED

JF HIGH SOLUTION FORAGE HARVESTER AT AT1000 MODELS

ON FIELD OPERATION 1 METER WIDTH ON FIELD CUT PRECISION FORAGE HARVESTER CHOPPER INDEPENDENT ROW 1 METER CUTTER SIDE MOUNTED WITH 10 Z BLADE BLADE TYPE,STRONG BLADES, HIGH SPEED CHAFF CUTTING SOLUTIONS, SIZE CAN CHANGE BY GEAR CHANGE FROM. 2 TO 3 MM , EXTENDED DEGREE DISCHARGE TUBE WITH MANUAL CONTROL, LONG LIFE HEAVY DUTY BLADES , INBUILT SHARPNER TRACTOR

OPERATED TRACTOR REQUIRED 75 OR 90 HP .

Capacity upto 10 TO 15 Tons per hr

Cut size achive 2-3 MM IN 1 SHOT

ONSITE

Vidhata BTG M1 OR M3 Bio Grinder Electric Motors operated with Conveyor to dump Material direct from trolly after first processed with Harvester

Capacity upto 7-8 Tonnes per hour

elect. motors

cut size target less then1 mm of

defiberlization material

MODEL BIO 10000

MIXTURE FOR SLURY MAKING FOR FINAL DISCHARGE IN PRE MIX TANK